Can defects reduce energy used to make concrete?

pouring concrete

Worldwide demand for concrete—20 billion tons—results in significant carbon emissions. So, scientists are looking closely at the structure of cement used to make concrete, hoping to identify ways to use less energy.

Theoretical physicist Rouzbeh Shahsavari of Rice University is studying those details down to the atomic level. Shahsavari’s lab published the results of computer modeling studies that show how dislocations—screw-like defects—in raw crystals used for concrete influence how efficiently it can be manufactured.

The research published this month in the Journal of the American Ceramic Society shows tricalcium silicates (C3S) that consist of pure rhombohedral crystals are better than others for producing “clinkers.”

Clinkers are round lumps of C3S that, when ground into a powder, mix with water to make cement, the glue that holds gravelly concrete together. The easier a clinker is to grind, the less energy a manufacturer needs to grind it.

[Cement’s ‘genome’ could make concrete greener]

Last year, the Shahsavari lab reported that hot clinkers were easier to grind. They also looked at the detrimental effects of screw dislocations on how well the resulting powder mixes with water.

This time, the lab built computer models of the molecular structures that make up several commonly used types of C3S to see which were prone to be more brittle, despite the inevitable dislocations that twist the crystals into unpredictable formations. (The more brittle, the better.)

They also wanted to know how defects in the microscopic crystals influence the powder’s ability to react with water and found that rhombohedrals are also more reactive to water than the two monoclinic clinkers they studied. Rhombohedral crystals have edges that are all the same length; monoclinic crystals do not.

“Understanding and quantifying the structure, energetics, and the effect of defects on mechanics and reactivity of cement crystals is a fundamental and engineering challenge,” Shahsavari says. “This work is the first study that puts an atomistic lens on the key characteristics of screw dislocations, a common line defect in C3S, which is the main ingredient of Portland cement.”

Shahsavari insists that maximizing energy use in the production of concrete is important, an attitude supported by attendees at last year’s climate summit in Paris. He notes that worldwide production contributes 5 to 10 percent of carbon dioxide to global emissions, surpassed only by transportation and energy generation as a producer of greenhouse gas.

The study paves the path to investigate other defects, such as edge dislocation, brittle-to-ductile transitions, and twinning deformations in cement, Shahsavari says.

The National Science Foundation supported the research.

Source: Rice University

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Source: Futurity